JD Hardware Wire Mesh Co., Ltd specializes in the manufacture and export of high-quality Filter Tubes. Our extensive range includes Weave Filter Tubes and Wire Cloth Filter Tubes, expertly designed in a variety of shapes such as straight cylinders, conical, basket, bowl, and dish forms to meet diverse industry needs. Crafted from robust stainless steel, these tubes feature precision-engineered edges through methods like copper and stainless steel wrapping, flanging, threading, support rod integration, handlebar design, and spot welding, ensuring durability and functionality.
Our manufacturing process employs advanced techniques like pleating and sintering, enhancing the performance and longevity of our products. The mesh fabrics we use are meticulously chosen for their quality and effectiveness, including options like expanded metal, perforated, etched, woven, and integrated meshes. Additionally, we offer both single and multi-layered filter cylinders, catering to a broad spectrum of filtration requirements. JD Hardware Wire Mesh Co., Ltd is committed to delivering filter tube solutions that combine innovation, quality, and efficiency to support the operational success of our clients across various industries.
General Specifications and Common Sizes
- Material Composition:
JD Hardware Wire Mesh Co., Ltd offers Filter Tubes in a range of materials to accommodate diverse industrial applications. Our selection includes AISI/SUS 304, 304L, 316, and 316L stainless steels, recognized for their exceptional corrosion resistance and durability. For specialized environments, we provide 904L, titanium, and nickel, known for their superior strength and extreme condition resistance. Copper and Monel 400 are available for applications requiring unique alloy characteristics. Additionally, we offer galvanized steel mesh as a cost-effective alternative, suitable for less corrosive environments. - Size Customization:
Our Filter Tubes are available in a wide range of sizes to ensure a perfect fit for various applications. Diameters range from a compact 0.5 inches (12.7mm) up to a substantial 24 inches (610mm), while lengths can be tailored from a minimum of 2 inches (50mm) to an extensive 72 inches (1828mm) or more. This extensive range in dimensions allows for seamless integration into different systems, ensuring optimal functionality for each specific application. - Layer Options:
JD Hardware Wire Mesh Co., Ltd provides Filter Tubes with multiple layering options to suit varying filtration needs. Options include single-layer tubes for basic filtration tasks and multi-layered tubes, which can be configured with two, three, or more layers, for enhanced filtration efficiency. These layered configurations are particularly effective in trapping finer particles and providing additional strength and durability for more demanding filtration operations. - Type Variations:
Our Filter Tubes are available in various types to cater to different filtration accuracies and applications. We offer an array of weave patterns, including plain, twill, and Dutch, each suitable for specific levels of filtration precision. Additionally, our tubes come in different mesh counts, ranging from a coarse 10 mesh for larger particle filtration to a fine 400 mesh for more precise particle separation. These variations allow us to provide customized solutions for a wide range of industrial filtration requirements. - Surface Treatment and Coatings:
To enhance the performance and longevity of our Filter Tubes, JD Hardware Wire Mesh Co., Ltd offers a variety of surface treatments and coatings. Options include electropolishing and mechanical polishing for a smooth, clean surface, protective coatings like PTFE, PVC, powder coatings , and epoxy for chemical resistance, and galvanization or anodizing for improved corrosion resistance. For specific applications, we provide heat treatments like annealing for enhanced high-temperature strength, as well as custom coatings like food-grade coatings for the food and beverage industry or anti-fouling coatings for marine applications. These surface treatments and coatings are designed to ensure that our Filter Tubes meet the highest standards of quality and functionality in diverse operational environments.
Advantages
- High Filtration Efficiency: They effectively trap particles, ensuring purity in the filtration process.
- Customizable Design: Available in various sizes, materials, and mesh types to suit specific needs.
- Durability: Made from robust materials like stainless steel, they are resistant to corrosion and wear, offering a long service life.
- Chemical and Temperature Resistance: Suitable for use in harsh environments, including in chemical and pharmaceutical industries.
- Low Maintenance: Designed for easy cleaning and maintenance, reducing downtime and operational costs.
- Cost-Effectiveness: A long-term economical solution due to their durability and efficiency.
- Versatile Applications: Suitable for both liquid and gas filtration across various sectors like water treatment, oil and gas, and food processing.
- Improved Product Quality: Contributes to the quality of the final product by ensuring thorough filtration.
Environmental Compliance: Helps industries meet environmental standards by filtering out pollutants effectively.
Applications
- Polymer Extrusion: Ideal for use in the extrusion of polymers such as polyester, polyamide, and other plastics, enhancing the quality and consistency of the final product.
- Paints and Varnishes: Effectively employed in the filtration process for paints and varnishes, ensuring a smooth, contaminant-free finish.
- Industrial Filtration: Widely used in various industrial processes to filter out sand and fine particles, maintaining the purity of liquids.
- Irrigation Systems: Utilized in irrigation to remove fine particles from water, protecting equipment and ensuring efficient water delivery.
Product Photo Showcase and Alias
Filter Tube
Filter Tubes are essential in various industries for purifying liquids and gases, commonly used in water treatment and air filtration systems to ensure quality and safety.
Filtration Cylinder
Filtration Cylinders effectively separate particulate matter from fluids in industrial settings, crucial for maintaining the purity and quality of manufacturing processes.
Mesh Tube
Mesh Tubes are specialized for precision filtering, particularly in the food and pharmaceutical industries, where exact particle separation is necessary for product integrity.
Strainer Tube
Strainer Tubes are ideal for removing larger particles from fluids, widely used in agricultural irrigation and industrial applications to protect equipment and process integrity.
Screening Cylinder
Screening Cylinders play a vital role in sieving out unwanted materials in liquid and gas streams, essential in the beverage industry for ensuring consistency and quality of products.
Sifting Tube
Sifting Tubes are used to filter and refine materials in various manufacturing processes, especially in the chemical industry, to achieve desired product specifications.
Perforated Tube
Perforated Tubes are designed for applications requiring moderate filtration, such as in HVAC systems and automotive exhaust systems, balancing airflow and particle retention.
Wire Cloth Tube
Wire Cloth Tubes are used for their durability and fine mesh capabilities, ideal in petrochemical industries for filtering under high-pressure conditions.
Sediment Tube
Sediment Tubes are primarily used in environmental and water management applications, focusing on removing sediment and contaminants to protect ecosystems.
Liquid Filter Cylinder
Liquid Filter Cylinders are specialized for purifying liquids in processing industries, ensuring the removal of impurities for high-quality end products in sectors like food and beverage.