Airless Spray Filters for Pre-Entry Debris Filtration in Paint and Coating Systems

JD Hardware Wire Mesh Co., Ltd specializes in the production and export of Airless Spray Filters, catering extensively to the American and European markets. Our commitment to utilizing advanced manufacturing techniques allows us to offer products of the highest quality. We invite customers to explore our wide range of filters and inlet strainers, designed to suit a variety of popular paint guns, sprayers, and other diverse applications. Our focus is on delivering reliable and effective solutions to meet the specific needs of our clients in various industries.

Material Options for Airless Spray Filters

• Stainless Steel Filters: Known for their strength and corrosion resistance, these filters are ideal for heavy-duty and industrial applications where durability is crucial.
• Synthetic Fiber Filters: Lightweight and cost-effective, these filters are suitable for less intensive spraying tasks and are often preferred for their ease of handling and maintenance.
• Nylon Mesh Filters: Offering flexibility and resilience, nylon mesh is used for filters requiring a balance between durability and fine filtration.
• Polyester Filters: These filters are known for their resistance to wear and tear, making them suitable for varied spraying conditions, especially where chemical resistance is needed.
• Teflon-Coated Filters: For applications requiring resistance to high temperatures and chemicals, Teflon-coated filters provide an excellent solution.
• Brass Filters: Brass filters are used for their resistance to corrosion and suitability in a range of environmental conditions, especially in less abrasive spraying scenarios.

Design and Shape Variations for Airless Spray Filters

• Cylindrical Filters: Commonly used design, fitting within the handle or body of the spray gun. This shape is optimal for consistent flow and easy maintenance.
• Conical Filters: Tapered design that often fits at the entry point of the spray gun, providing focused filtration and preventing clogs at the nozzle.
• Flat Disk Filters: These are used in larger spray systems, providing a broad surface area for filtration. Ideal for systems where a large volume of paint is processed.
• Basket Filters: Resembling a basket, these filters offer a large filtration area, suitable for industrial sprayers where preventing downtime is critical.
• Inline Filters: Designed to be installed directly in the spray line, these filters provide thorough filtration without disrupting the spray pattern.
• Sintered Filters: Made from sintered metals, these offer a robust structure, suitable for high-pressure applications and where precision is key.

Filter Media Varieties

• Stainless Steel Mesh: Known for its durability and resistance to corrosion, stainless steel mesh is widely used for its ability to withstand high pressure and harsh chemicals.
• Nylon Mesh: Chosen for its flexibility and strength, nylon mesh is effective in filtering out finer particles and is often used for delicate or precision spraying tasks.
• Polyester Mesh: Ideal for its resistance to wear and chemicals, polyester mesh works well in a variety of spraying environments, especially where finer filtration is required.
• Wire Cloth: Offering a balance between strength and precision, wire cloth is used for its robustness and effectiveness in filtering out a broad range of particle sizes.
• Polypropylene Mesh: This material is known for its chemical resistance and is used in environments where exposure to different solvents and chemicals is common.

Size Range and Customization

• Standard Size Options: Airless Spray Filters typically come in a range of standard sizes to fit the majority of spray guns and systems. Common diameters include small sizes like 30 mm to larger sizes up to 100 mm or more, catering to both handheld spray guns and larger industrial sprayers.
• Mesh Size Variability: The mesh size of these filters varies to suit different application needs. It ranges from very fine mesh for precision painting tasks to coarser mesh for broader applications. Mesh counts can range from as low as 30 to as high as 400 or more, depending on the required level of filtration.
• Length and Width Adaptability: Besides diameter, the length and width of filters can also be customized. This ensures a perfect fit within different spray systems, whether for small-scale handheld devices or large industrial machinery.
• Custom Shape and Design: Beyond standard cylindrical or conical shapes, filters can be customized in shape and design to fit specific spray guns or systems. This includes unique designs like angled filters or those with specific fitting requirements.
• Material Thickness and Perforation Size: The thickness of the filter material and the size of perforations can be tailored to specific spraying pressures and viscosity of the materials being sprayed. This customization is crucial for maintaining efficient flow and optimal filtration.

Product Photo Showcase and Alias

Paint Gun Mesh Filters: Used specifically in paint guns to filter out impurities and ensure a smooth paint application.

Spray System Inlet Screens: Positioned at the inlet of spray systems to filter out debris from the paint or coating material before it enters the system.

Industrial Coating Strainers: Ideal for large-scale industrial sprayers in coating processes, filtering out particles to maintain consistency.

Fine Finish Sprayer Screens: Designed for precision spraying tasks, ensuring a fine and even finish by filtering out minute particles.

High-Pressure Spray Guards: Suitable for high-pressure spraying systems, protecting against clogs and maintaining spray quality.

Chemical Resistant Filters: Used in sprayers handling harsh chemicals, offering resistance to corrosive substances.