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JD Hardware Wire Mesh Co., Ltd specializes in the production and export of Monel wire mesh products. Our range includes two main types: Monel 400 and Monel K500, both incorporating high-quality nickel and copper. Monel 400 is ideal for environments requiring superior corrosion resistance, such as in seawater, due to its robust structure that also resists stress corrosion cracking. Monel K500, enhanced with aluminum, offers increased tensile strength and hardness, making it suitable for applications demanding greater strength and durability. Dedicated to meeting our customers’ evolving needs, we ensure satisfaction and reliability in every product, suitable for marine, chemical processing, and other industries where corrosion resistance and strength are essential.
Monel Wire Mesh Sizes and Customization
Our customization capabilities enable us to tailor the Monel wire mesh specifications to meet the specific needs of our clients, ensuring optimal performance in their respective applications.
- Diverse Material Selection: Our range of Monel wire meshes extends to include Monel 400, 401, 404, R405, and K-500, each chosen for its distinct properties. This diversity enables us to cater to a wide range of industrial needs, from harsh marine environments to high-temperature industrial processes.
- Expansive Mesh Size Range: We provide an extensive mesh size spectrum, covering 1 to 200 mesh. This range is tailored to accommodate diverse filtration needs, ranging from basic separations to intricate particle filtration in specialized applications.
- Precise Wire Diameter Options: Our wire diameter offerings vary from a fine 0.025 mm to a robust 1.5 mm. This breadth of choice allows for tailored solutions in terms of mesh durability, flexibility, and filtration precision.
- Versatile Weaving Patterns: In addition to Plain and Twill weaves, we explore other weaving techniques to suit specific requirements. This versatility in weaving patterns not only enhances the aesthetic appeal but also fine-tunes the functional attributes of the mesh.
- Adaptable Physical Dimensions: Width available from 1 to 1.5 meters, our mesh rolls are designed to fit a variety of project sizes, from compact installations to extensive industrial setups. We offer mesh rolls in lengths ranging from 30 meters for smaller projects to 100 meters for more extensive needs, ensuring that we can cover any project scope.
- High-Temperature Resilience: Our Monel wire meshes boast a melting point range of 1300 to 1350 degrees Celsius. This feature makes them ideal for high-temperature environments, ensuring reliability and longevity under thermal stress.
Chemical Composition
| Material | C | Mn | Si | S | Ni | Cu | Fe | ||
| Monel 400 | ≤0.30 | ≤2.00 | ≤0.50 | ≤0.024 | ≥63 | 28.0~34.0 | ≤2.5 | ||
| Material | C | Mn | Si | S | Ni | Cu | Ti | Al | Fe |
| Monel K500 | ≤0.25 | ≤1.50 | ≤0.50 | ≤0.010 | ≥63 | 27~33.0 | 0.35~0.85 | 2.3~3.15 | ≤2.0 |
Size
| Mesh (Wires/ in.) | Wire diameter (in.) | Width of opening (in.) | Open area (%) |
| 8 × 8 | 0.03 | 0.10 | 60.20 |
| 10 × 10 | 0.03 | 0.08 | 56.30 |
| 12 × 12 | 0.02 | 0.06 | 51.80 |
| 20 × 20 | 0.02 | 0.03 | 46.20 |
| 30 × 30 | 0.01 | 0.02 | 37.20 |
| 40 × 40 | 0.01 | 0.02 | 36.00 |
| 60 × 60 | 0.01 | 0.01 | 30.50 |
| 80 × 80 | 0.01 | 0.01 | 31.40 |
| 100 × 100 | 0.00 | 0.01 | 30.30 |
| 120 × 120 | 0.00 | 0.00 | 32.26 |
| 150 × 150 | 0.00 | 0.00 | 37.20 |
| 200 × 200 | 0.00 | 0.05 | 33.60 |
| Note: Special size and specification can be customized. | |||
Features of Monel Wire Mesh
- Enhanced Durability and Corrosion Resistance: Monel wire mesh is highly durable, offering exceptional resistance to corrosion in acid-alkali environments and against saltwater, acids, and alkalis. This resilience ensures reliability in harsh chemical conditions.
- Heat and Stress Resilience: It exhibits excellent high-temperature resistance, maintaining structural integrity under thermal stress and resisting warping and degradation. Additionally, it is designed to withstand stress corrosion and cracking, crucial for retaining its strength and shape under pressure.
- Robust Strength and Versatility: With high tensile strength and superior hardness, Monel wire mesh can endure significant force without deforming, making it ideal for demanding industrial applications. Its adaptability to various environmental conditions, from underwater to chemical atmospheres, enhances its versatility.
Applications of Monel Wire Mesh
- Broad Industrial Use: Monel wire mesh is widely utilized in sectors such as chemical, petrochemical, and marine development. Its durability and resistance make it a reliable material for diverse industrial applications.
- Equipment Manufacturing and Fabrication: Ideal for constructing heat exchange equipment, pressure vessels, and boiler feed water heaters, Monel wire mesh is also used in fabricating oil and chemical pipelines, containers, towers, tanks, and valves. Its temperature and corrosion resistance are key factors in these applications.
- Marine and Environmental Engineering: The mesh’s resistance to saltwater corrosion renders it suitable for marine and environmental engineering, including desalination plants and offshore structures.
- Specialized Applications: Employed in aerospace, nuclear industries, and specialized filtration processes, Monel wire mesh’s high-temperature resistance and strength make it ideal for these demanding environments.
Product Also Known As
Monel Alloy Mesh:
Recognized for its robust composition of nickel and copper, Monel Alloy Mesh is a top choice in industries requiring superior corrosion resistance and strength. Its alloy-specific properties make it indispensable in harsh chemical and marine environments.
Nickel-Copper Wire Mesh:
Nickel-Copper Wire Mesh, as its name suggests, combines nickel and copper, offering exceptional durability and resistance to corrosion. It’s especially valuable in applications where exposure to corrosive substances and high temperatures is frequent.
Monel 400 and K500 Mesh:
Named after its two popular grades, Monel 400 and K500 Mesh are tailored for environments demanding high strength and resistance to corrosion and temperature. Monel 400 is known for its overall resilience, while K500 adds enhanced strength and hardness.
Marine Grade Wire Mesh:
Often termed Marine Grade Wire Mesh due to its excellent resistance to saltwater corrosion, this mesh is a prime choice for marine applications. Its ability to withstand harsh oceanic conditions makes it ideal for marine engineering and construction.
