High Carbon Steel Screen Mesh

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High Carbon Steel Screen Mesh: Ideal for Vibrating Screens

Known for its superior strength and durability, this mesh is ideal for heavy-duty applications, including vibrating screens in mining and quarrying industries, where robust material is essential.

JD Hardware Wire Mesh Co., Ltd specializes in High Carbon Steel Screen Mesh, designed for optimal performance in vibrating screen machines. This mesh excels in filtering and separating a variety of materials, including sand, gravel, coal, and rocks. Crafted from robust materials such as high tensile spring steel, manganese steel, and stainless steel, the mesh is engineered to withstand damage and maintain its shape under diverse conditions. Its versatility is evident in its ability to operate effectively across a spectrum of temperatures. The product range encompasses a variety of styles, including woven wire, self-cleaning, piano wire, and stainless steel screen mesh, catering to a broad range of industrial needs. JD Hardware Wire Mesh Co., Ltd focuses on delivering quality and durability, ensuring that their High Carbon Steel Screen Mesh stands up to the demands of various screening applications.

Detailed Specifications of High Carbon Steel Screen Mesh

Material Quality and Options: The mesh is available in two high-grade materials, High Tensile Spring Steel, known for its exceptional strength and flexibility, 65Manganese Steel, recognized for its high impact resistance and durability.
Wire Diameter Versatility: The wire diameter of this mesh ranges from a fine 1.0mm to a robust 14mm. This range allows for a wide spectrum of applications, from delicate screening to heavy-duty filtering.
Aperture Size for Precision Screening: Aperture sizes are varied, ranging from as small as 2.0mm to as large as 100.0mm. This diversity in aperture size makes the mesh suitable for a variety of screening tasks, from fine sand to larger rocks.
Width Options for Diverse Applications: Standard widths offered include 1.22m, 1.53m, 1.83m, and 2m. Custom widths are available to meet specific project requirements, enhancing the product’s adaptability to different screening machines and environments.
Length Customization: The length of the mesh can be tailored, starting from 1.22m and extending up to 6m. This flexibility in length ensures that the mesh can be customized for large-scale industrial uses or smaller, specific projects.
Size:

Aperture Square Weave	Light duty Wire Dia	kg/m2	OA%	Medium Duty Wire Dia	kg/m2	OA%	Heavy Duty Wire Dia	kg/m2	OA%
2	0.71	2.5	54	1	4.49	44	1.25	6.47	38
2.5	1	3.81	51	1.25	5.56	44	1.6	8.33	37
3.15	1.4	5.74	48	1.6	7.19	44	2	10.36	37
4	1.6	6.1	51	2	8.89	44	2.5	12.82	38
4.5	1.6	5.54	54	2	8.21	48	2.5	11.91	41
5	2	7.47	51	2.5	11.11	44	3.15	16.24	38
5.6	2	6.88	54	2.5	10.09	48	3.15	14.83	41
6.3	2	6.3	58	2.5	9.29	51	3.15	13.74	44
7.1	2	5.75	61	2.5	8.52	55	3.15	12.66	48
8	2.5	7.79	58	3.15	11.64	51	4	17.44	44
10	3.15	9.87	58	4	14.95	51	5	21.8	44
11.2	3.15	8.78	61	4	13.37	54	5	19.6	48
12.5	4	12.32	57	5	18.14	51	6.35	26.81	44
14	4	11.29	60	5	16.71	54	6.35	24.83	48
16	4	10.16	64	5	15.12	58	6.35	22.6	51
18	4	9.24	67	5	13.8	61	6.35	20.74	55
20	5	12.7	64	6.35	19.17	58	8	29.03	51
22.4	5	11.59	67	6.35	17.56	61	8	26.74	54
25	6.35	16.1	64	8	24.63	57	10	36.29	51
28	6.35	14.7	67	8	22.58	60	10	33.42	54
30	6.35	13.89	68	8	21.39	62	10	31.75	56
31.5	6.35	13.34	69	8	20.58	64	10	30.6	58
38	6.35	11.38	74	8	17.67	68	10	26.46	63
40	8	16.93	69	10	25.4	64	12.7	37.8	58
45	8	15.34	72	10	23.09	67	12.7	34.51	61
50	8	14.01	74	10	21.17	69	12.7	31.75	64
55	8	12.9	76	10	19.54	72	12.7	29.4	66
63	8	11.45	79	10	17.4	74	12.7	26.28	70
71	10	15.68	77	12.7	23.76	72	14	37.37	67
80	10	14.11	79	12.7	21.45	75	14	33.87	69
100	10	11.55	83	12.7	17.64	79	14	28.03	74

Characteristics

The High Carbon Steel Screen Mesh is characterized by its structural precision, ensuring consistent performance.
It features a uniform mesh, critical for effective screening and filtration.
The mesh is treated for excellent corrosion resistance, enhancing its durability in various environmental conditions.
The strength and durability of the mesh make it a reliable choice for long-term use in demanding industrial settings.

Features

Robust Construction: Exhibits exceptional strength and load-bearing capacity, ideal for heavy-duty applications.
Enhanced Durability: Offers excellent resistance to corrosion, including against acids and alkalis, ensuring longevity.
Versatile Performance: Adapts well to extreme temperatures, both high and low, maintaining performance integrity.
Efficient Screening: Designed to prevent blinding and plugging, enhancing screening efficiency.
Ease of Use: Simple to install and requires minimal maintenance, reducing downtime.
Variety of Screen Types: Available in multiple vibrating screen mesh types to suit different screening needs.

Application

Industrial Screening: Primarily used in vibrating screen machines for efficient material separation.
Crushing and Processing: Integral in crushers and trommels, aiding in size reduction and material sorting.
Mining and Quarrying: Essential in the mining industry and quarries for sorting and processing minerals.
Chemical Processing: Utilized in the chemical industry for the separation and processing of chemical compounds.
Moisture Control: Employed in the dewatering industry to remove excess water from various materials.
Material Handling: Invaluable in the sand, gravel, and aggregate industries for sorting and grading.
Food Industry: Used in food processing for sorting, cleaning, and preparation of food products.

Weave Types of High Carbon Steel Screen Mesh

Double-Crimp Weave:
The Double-Crimp weave is a versatile option featuring smaller, uniform openings. This style is renowned for its all-around efficiency and long-wearing performance, making it suitable for a broad range of applications. Its tight crimping provides stability and strength, ensuring the mesh holds its form under various stresses, thus ideal for applications where precision and durability are critical.

Lock-Crimp Weave:
Lock-Crimp weave is characterized by its larger openings, designed specifically for heavy-duty and scalping applications. In this weave, the wire is firmly locked in place, a feature that not only contributes to the longevity of the screen but also maintains accurate opening sizes over time. This makes it an excellent choice for applications that require durability and consistent performance, especially in demanding environments where wear and tear are significant concerns.

Slotted Openings Weave:
The Slotted Openings weave, featuring single-shute oblong openings, is expertly designed to address minor blinding issues, thereby enhancing material flow. This weave type is especially beneficial in applications where unimpeded flow is essential and minor particles can cause clogging. The unique shape of the openings facilitates better flow and is ideal for specific applications where standard square or rectangular openings might not be as effective.

Flat Top Weave:
Flat Top weave offers a smoother, flatter surface compared to other weave types, which can significantly improve material flow. This characteristic makes it particularly suitable for applications where a smooth surface can aid in the seamless movement and processing of materials. The flat top weave is often chosen for its ability to facilitate easier movement of materials over the screen, making it a preferred choice in industries where efficient material handling is a priority.

Product Photo Showcase and Alias

High Carbon Screen Mesh: This mesh is a top choice for demanding environments, where its high carbon content provides unparalleled strength and endurance. It’s especially suited for industries facing abrasive materials and heavy wear, such as mining and quarrying, where durability is non-negotiable.

High Carbon Steel Screen: Preferred for its robustness, this screen stands up to the toughest conditions. It’s a go-to option in construction and heavy industrial filtering, where its resilience against physical stresses ensures long-lasting performance and reliability.

High Carbon Tensile Screen Mesh: Celebrated for its high tensile strength, this mesh is indispensable in scenarios demanding resistance to stretching and tearing. Applications like vibrating screen machines and material grading in the mining sector benefit from its ability to maintain integrity under stress.

Vibrating Screen High Carbon Mesh: Specially designed for vibrating screen machines, this mesh’s high carbon content equips it to handle the dynamic loads and abrasive materials encountered in sorting and separating operations in industries like aggregate processing and coal mining.